Chemical Engineering Strategies for Wastewater Treatment in Agro-industries

S. Lakshmi *

Department of Crop Physiology, Adhiparasakthi Horticultural College, G.B. Nagar, Kalavai 632506, Tamil Nadu, India.

V. Yuvasree

B.Tech Chemical Engineering, St. Joseph’s College of Engineering, Chennai, Tamil Nadu 600119, India.

R. Lavanya

St. Joseph’s College of Engineering, Chennai, Tamil Nadu 600119, India.

*Author to whom correspondence should be addressed.


Abstract

Agro-industries, including sugar and distillery complexes, dairies, palm and olive oil mills, starch and tapioca units, breweries, slaughterhouses, poultry processors and fruit and vegetable canneries, generate effluents that are seasonal, hydraulically erratic and extraordinarily concentrated, with chemical oxygen demand (COD) frequently between 2,000 and 200,000 mg L-1 and nutrient loads far above those of municipal sewage. Conventional end-of-pipe disposal wastes both water and the nitrogen, phosphorus and potassium these streams carry, while land application of untreated effluent degrades soil structure, salinises the root zone and depresses crop performance. This review organises the treatment of agro-industrial wastewater as a sequence of chemical engineering unit operations rather than a catalogue of technologies. Effluent characteristics are first compiled by sector and translated into design-relevant descriptors - COD/BOD5 ratio, C:N:P stoichiometry, alkalinity, suspended and colloidal fractions, oil and grease, phenolics, colour and salinity - that determine process selection. Preliminary and physicochemical operations (equalisation, coagulation–flocculation, dissolved air flotation, chemical precipitation), biological reactor engineering (activated sludge and its sequencing-batch and attached-growth variants; upflow anaerobic sludge blanket, expanded granular sludge bed and anaerobic membrane bioreactors), advanced oxidation and electrochemical processes, adsorption on agro-residue-derived biochar, and pressure- and osmotically driven membrane separations are each examined in terms of governing kinetics, mass-transfer limitations, loading rates, energy demand and residual management. Particular attention is given to resource recovery - biomethane, struvite, ammonia, volatile fatty acids, polyphenols and reclaimed water - and to the agronomic quality of reclaimed effluent, evaluated through electrical conductivity, sodium adsorption ratio, residual sodium carbonate, trace-element burden and pathogen indicators. The review argues that no single unit operation is adequate for these matrices and that robust performance comes from deliberately sequenced trains in which an anaerobic bioreactor handles the bulk organic load and energy recovery, a polishing step addresses recalcitrant colour and micropollutants, and a nutrient-recovery loop diverts N and P to a fertiliser product rather than to a receiving water. Optimisation approaches (response surface methodology, artificial neural networks, life-cycle and techno-economic assessment) and the principal barriers to adoption in small and medium-sized agro-enterprises are discussed, and research priorities are identified for low-energy, low-sludge, recovery-oriented process trains suited to tropical and subtropical agricultural economies.

Keywords: Agro-industrial effluent, anaerobic digestion, advanced oxidation processes, membrane separation, nutrient recovery, struvite, treated wastewater reuse, circular bioeconomy


How to Cite

Lakshmi, S., V. Yuvasree, and R. Lavanya. 2026. “Chemical Engineering Strategies for Wastewater Treatment in Agro-Industries”. Journal of Global Ecology and Environment 22 (4):70-82. https://doi.org/10.56557/jogee/2026/v22i411207.

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